JOB DETAILS
Sustaining Automation Engineer
CompanyPMC Smart Solutions LLC
LocationShelbyville
Work ModeOn Site
PostedMay 10, 2026
About The Company
PMC SMART Solutions draws upon more than 90 years of manufacturing know-how and innovation to give customers a comprehensive, scientific approach to manufacturing technology that saves lives. Serving the medical device and automotive industries, PMC partners with customers and demonstrates a deep commitment to their success. From product development through launch and ongoing production, PMC operates with the company’s value proposition of REAL Insight, REAL Attention and REAL Confidence at the heart of every project. PMC SMART Solutions is the smart choice for real success.
As an employer, PMC provides employees with the tools they need and the environment they deserve to create a successful, healthy workplace. With a focus on the same core values that drive PMC to succeed for our customers, we want to instill integrity, trust, and innovation in each of our employees, share our success with all team members, and constantly work to improve PMC for the betterment of all.
For more detailed information about our specialized services and employment opportunities, visit www.pmcsmartsolutions.com.
Comprehensive Services:
Product development engineering services
Global supply chain management
Tool Building
Class 8 clean room manufacturing
Injection molding - Small parts, insert, over, two-shot
Electromechanical and mechanical device assembly
Secondary operations and sterile packaging
Sterilization management
FDA registered finished medical device contract manufacturer
ISO 13485 certified
IATF 16949 certified
PEEK and other implantable and high-temperature materials
About the Role
Description
- Do you want to work in a hands-on engineering role where you can design, improve, and optimize automation systems that directly impact production performance and product quality?
- Are you looking to join a growing team in the medical and automotive industry that manufactures products that save lives?
If yes, PMC SMART Solutions is the place for you!
Who is PMC SMART Solutions?
PMC, as a globally-recognized, award–winning contract manufacturer, provides life-saving medical devices and safety-enhancing automotive components to a broad base of international, market-leading OEMs and Tier One customers.
PMC offers services from design for manufacturability and program management through injection molding, full assembly, packaging and sterilization management, focusing on precise-tolerance, intricate devices and components. For its medical customers, PMC functions under ISO 13485 certification, FDA registration and operates state-of-the-art, certified Class 8 (100,000) clean rooms. PMC is a certified Women-Owned Business Enterprise, offering a comprehensive range of services while supporting global OEMs’ supplier diversity goals.
What would you look forward to in this role?
- Designing and implementing advanced automation systems that improve efficiency, reliability, and scalability of manufacturing operations.
- Working cross-functionally with Engineering, Quality, Production, and Maintenance teams to solve complex technical challenges.
- Driving continuous improvement initiatives that enhance equipment performance, reduce downtime, and improve overall equipment effectiveness (OEE).
- Supporting new product introductions and bringing automated systems from concept through production.
- Hands-on involvement with PLCs, robotics, vision systems, and automated inspection technologies in a high-tech manufacturing environment.
What key responsibilities would you assume in this role?
Equipment & Process Development
- Design, program, and troubleshoot PLC-controlled automation systems to support manufacturing operations.
- Develop automation logic, HMI interfaces, and machine control architectures aligned with production requirements.
- Modify and optimize PLC programs to improve cycle time, equipment reliability, and overall equipment effectiveness (OEE).
- Integrate robotics, vision systems, and automated inspection technologies into production environments.
- Lead the development, build, and commissioning of automated assembly, testing, and inspection systems.
- Collaborate with external equipment vendors to define requirements and ensure successful system delivery.
- Troubleshoot equipment issues and implement corrective actions to maintain uptime and production continuity.
- Support new product introduction (NPI) by developing and transitioning automation processes into production.
- Analyze manufacturing data to identify improvement opportunities and implement continuous improvement initiatives.
- Improve machine reliability through preventive maintenance strategies, system upgrades, and performance monitoring.
Cross-Functional Sustaining Engineering
- Troubleshoot automation cells, including robotic systems, to restore functionality and minimize downtime.
- Diagnose and resolve issues related to sensors and electronic inspection systems.
- Improve manufacturing layouts to optimize workflow, efficiency, and material flow.
- Implement poka-yoke (error-proofing) solutions to prevent defects and improve process reliability.
- Train technicians and operators on automation systems, troubleshooting techniques, and standard operating procedures.
- Collaborate with cross-functional teams to identify and implement process and equipment improvements.
Quality & Documentation
- Collaborate with Product Development, Quality, and Operations teams during product launches to ensure readiness.
- Develop and execute validation protocols (IQ, OQ, PQ) for automated equipment.
- Ensure automation systems comply with internal quality systems and regulatory requirements.
- Maintain accurate change control documentation within the Quality Management System (QMS).
- Support Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
- Document system configurations, validation results, and process changes to ensure traceability and compliance.
Who will you work side by side to achieve extraordinary results?
- A driven and knowledgeable Engineering and Technical Leadership team
- Talented team members within Engineering, Quality, Production, Maintenance, and Operations
- External automation vendors, integrators, and equipment suppliers
Requirements
What is needed to thrive in this role?
- Strong problem-solving and analytical skills with the ability to troubleshoot complex automation systems.
- Experience with PLC programming, HMI development, and industrial automation technologies.
- Knowledge of robotics, vision systems, and automated inspection systems.
- Understanding of validation processes (IQ/OQ/PQ) and quality systems (QMS).
- Strong communication skills and ability to collaborate cross-functionally.
- A proactive, ownership-driven mindset with a focus on continuous improvement.
- Ability to manage multiple priorities in a fast-paced manufacturing environment.
- Hands-on approach with strong attention to detail and commitment to quality
Key Skills
PLC programmingHMI developmentRoboticsVision systemsAutomated inspectionTroubleshootingValidation protocolsIQ/OQ/PQContinuous improvementManufacturing operationsPoka-yokeEquipment maintenanceData analysisCross-functional collaborationQuality management systems
Categories
EngineeringManufacturingTechnologyHealthcare
Job Information
📋Core Responsibilities
The role involves designing, programming, and troubleshooting PLC-controlled automation systems to optimize manufacturing efficiency and reliability. You will also lead the integration of robotics and vision systems while ensuring compliance with quality standards and validation protocols.
📋Job Type
full time
📊Experience Level
2-5
💼Company Size
114
📊Visa Sponsorship
No
💼Language
English
🏢Working Hours
40 hours
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